ATI Automatic Line Break Systems

Performance Highlights


Case Study: Excess Flow Control



The ATI Automatic Line Break System is designed to quickly, reliably automatically close main pipeline valves in the case of a major leak or break. The system ensures that gas loss can be minimized, preventing fires and other catastrophic losses.

The ATI Automatic Line Break System senses a pipeline break or major leak through a unique Rate-of-Drop circuit. This circuit consists of a differential pilot valve, which senses pipeline pressure and compares it with the gas in a reference tank at the normal pipeline pressure. When the pressure in the pipeline decreases, the pressure in the reference tank also decreases, but at a rate dictated by a calibrated orifice. This establishes a differential pressure between the reference tank and the pilot connected directly to the pipeline. The rate of pressure differential drop is indicative of the severity of pipeline gas loss. The Differential Pilot Valve, set at a calibrated setpoint, senses this rate of drop. When the pilot valve trips, the actuator is activated to close the main pipeline valve. This Rate-of-Drop circuit eliminates inadvertent shutdowns on short duration pressure bumps. A manual reset feature is available for safety purposes. Utilizing the pipeline gas for both the pilot gas and power media makes the Automatic Line Break System independent of regulator and other power media failure.

The setting and calibration on the control module is done with the Rate-of-Drop Test Kit, which monitors the pressure levels in the pipeline, the reference tank and the differential pressure across the orifice. This kit also includes the valves required to simulate a line break to allow testing and calibration of the unit.

ATI Automatic Line Break Systems Performance Highlights
  • Hi-pressure construction – no regulator, relief valve, or mechanical switching valve.
  • Differential pilot valve utilizes a stainless steel diaphragm for accuracy and repeatability.
  • Marine-grade, hard-anodized aluminum body for both poppet and differential pilot valve.
  • Easily adjusted differential trip setpoint (1.5 psi to 14.5 psi).
  • No mechanical linkages, which are subject to environmental failure.
  • Limit valve ensures complete opening of bypass valve.
  • Single unit design – Diaphragm unit and directional control valve are a single unit resulting with a shorter diaphragm stroke and lower hysterisis.

ATI shipped fifteen hydraulic double acting actuators with newly designed control systems on each of the units. A Houston-based valve automation center approached ATI to design a system to actuate and control the valves on a hydrogen pipeline. The control system is designed to sense a change of 7 psi differential pressure in a pipeline operating at 915 psi which would cause the actuator to shut the valve.

This is important because such an increase in differential pressure would indicate an increase in flow which may mean a leak downstream. Fast speed and fast response were critical in the design of these units.


ATI Automatic Line Break Systemss are used in the following industries. Click below to learn more.

Our Client


I have to say, we looked at the valves and the actuators this afternoon and they are very well packaged and presented. I want to thank ATI for the attention this order has clearly received & I plan to pursue similar solutions in the future with you guys.


In all of the readiness reviews that I have conducted, ATI is by far the most well-prepared. The organization has built a solid foundation, and is off to a healthy start to the new [ISO 9001:2015] standard; ATI has clearly taken a serious approach to addressing the risks of its business and handling mitigation in a controlled manner.

Tom R., , Independent Auditing Agency

ATI linear actuators on 6-inch and 8-inch gate valves have worked flawlessly since put in Y-grade liquid service in 1994.

George Ford, Engineer, Enterprise Products

I was impressed and quite thankful for ATI’s commitment to get the job done on time and with a high level of quality.

Konrad M. Fontenot, Engineering Section Group Lead, Exxonmobil Beaumont

ATI has been supportive when we have had questions and their product has worked well for us. If the application came up again where we had the choice of using the ATI actuators, I would recommend getting them.


All of our switching valves for our mole sieve beds are orbit valves fitted with ATI actuators. These have been in service for ~8 months now and have had no issues.


ATI was very supportive during this project with helping us when we had to retrofit the actuators to the valves during a quick series of valve replacements.


We have 14 of your actuators at this facility, with a clean rack record for over a decade.

Maintenance Team Member, Industrial Gas Supplier

I really appreciate the commitment to deliver the needed products on a very short schedule.

Instrument Engineering Section Member, Gulf Coast Refinery

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